Demystifying Fire-Resistant Wall Assemblies: A Guide to Building Codes and NFPA 1144 Compliance

Scope In wildfire-prone areas, construct wall assemblies, including insulation, framing, and cladding, to be wildfire resilient with the following measures:

  1. Design wall assemblies that don’t require ventilation behind cladding or use minimum back-ventilation airflow.
  2. Install 1/16-inch metal screening at gaps’ bottoms and tops to resist airborne embers and pests.
  3. Use non-combustible cladding, such as stucco, fiber cement, brick, stone, or metal siding.
  4. Use fire-retardant or fire-resistant sheathing like non-paper-faced exterior gypsum or treated plywood.
  5. Employ fire-retardant framing.
  6. Utilize fire-retardant or fire-resistant cavity insulation like mineral wool, fiberglass, or cellulose.
  7. Choose non-combustible interior lining, such as drywall.
  8. If using continuous exterior rigid insulation:
    • Use non combustible rigid insulation (mineral wool or unfaced fiberglass).
    • Minimize or eliminate the air gap behind cladding.
    • If the air gap is ≥ 1 inch, ensure both cladding and exterior rigid insulation are non-combustible, or protect combustible insulation with a non-combustible layer.

Description Wall assemblies serve structural and environmental roles in a building. They separate indoor and outdoor environments concerning moisture, temperature, and weather. In wildfire-prone areas, using non-combustible or fire-resistant materials can protect against wildfires.

Materials

  • Non-combustible materials won’t ignite or burn when exposed to fire or heat.
  • Fire-resistant materials prevent the spread of fire within a building for a specified time.
  • Fire-retardant treatments make combustible materials resistant to fire.

Common Materials

  • Non-combustible sidings include brick, stone, stucco, fiber cement, and most metal sidings.
  • Fire-retardant or fire-resistant sheathings include non-paper-faced exterior gypsum or fire-retardant-treated plywood.
  • Non-combustible furring strips include metal hat channel.
  • Fire-retardant or fire-resistant rigid insulation includes mineral wool, fiberglass, and phenolic foam.
  • Fire-retardant or fire-resistant cavity insulations include mineral wool, fiberglass, or cellulose.
  • Non-combustible interior linings include drywall.

Common Siding Materials and Their Characteristics

Rated based on high, medium, or low resistance to wildfire.

Metal

  • Resistance to Wildfire: Medium to High
  • Price: $10-25 per sq. ft. installed
  • Wind-Borne Debris/Hail Impact Resistance: High
  • Fire Resistance: High
  • Pest Resistance: High
  • Flooding – Sustained Moisture Resistance: High
  • Earthquake – Seismic Resistance: High

Solid Wood (e.g., cedar shingles, clapboards, tongue and groove)

  • Resistance to Wildfire: Medium
  • Price: $7.5-12.5 per sq. ft. installed
  • Wind-Borne Debris/Hail Impact Resistance: Medium
  • Fire Resistance: Low to Medium
  • Pest Resistance: High
  • Flooding – Sustained Moisture Resistance: High
  • Earthquake – Seismic Resistance: Medium

Wood Panel (e.g., plywood, OSB, T1-11)

  • Resistance to Wildfire: Low to Medium
  • Price: $3.5-7.2 per sq. ft. installed
  • Wind-Borne Debris/Hail Impact Resistance: Medium
  • Fire Resistance: Low
  • Pest Resistance: Low
  • Flooding – Sustained Moisture Resistance: High
  • Earthquake – Seismic Resistance: Low

Wood-Plastic Composite

  • Resistance to Wildfire: High
  • Price: $7.5-9.5 per sq. ft. installed
  • Wind-Borne Debris/Hail Impact Resistance: Low
  • Fire Resistance: High
  • Pest Resistance: Medium
  • Flooding – Sustained Moisture Resistance: High
  • Earthquake – Seismic Resistance: Medium

Fiber Cement

  • Resistance to Wildfire: Medium
  • Price: $7-10 per sq. ft. installed
  • Wind-Borne Debris/Hail Impact Resistance: High
  • Fire Resistance: High
  • Pest Resistance: High
  • Flooding – Sustained Moisture Resistance: Medium
  • Earthquake – Seismic Resistance: Medium

Plastic (e.g., vinyl siding, uPVC)

  • Resistance to Wildfire: Low
  • Price: $3.5-8.5 per sq. ft. installed
  • Wind-Borne Debris/Hail Impact Resistance: Low
  • Fire Resistance: High
  • Pest Resistance: High
  • Flooding – Sustained Moisture Resistance: High
  • Earthquake – Seismic Resistance: Low

Masonry (e.g., brick, stone)

  • Resistance to Wildfire: High
  • Price: $11.5-15.5 per sq. ft. installed
  • Wind-Borne Debris/Hail Impact Resistance: High
  • Fire Resistance: High
  • Pest Resistance: High
  • Flooding – Sustained Moisture Resistance: High
  • Earthquake – Seismic Resistance: High

Stucco (3 coat)

  • Resistance to Wildfire: Medium
  • Price: $8-15 per sq. ft. installed
  • Wind-Borne Debris/Hail Impact Resistance: High
  • Fire Resistance: High
  • Pest Resistance: Low to Medium
  • Flooding – Sustained Moisture Resistance: Low to Medium
  • Earthquake – Seismic Resistance: Medium to High

Exterior Insulation and Finish System (EFIS) (1-2 coat stucco)

  • Resistance to Wildfire: Low
  • Price: $14 per sq. ft. installed
  • Wind-Borne Debris/Hail Impact Resistance: High
  • Fire Resistance: High
  • Pest Resistance: Low
  • Flooding – Sustained Moisture Resistance: Low
  • Earthquake – Seismic Resistance: High

Flame Spread Classification and Ratings for Common Building Materials

Flame-Spread Classifications and Ratings (from NFPA Life Safety Code)

  • Class I (or A) Flame Spread Rating: 0 – 25 FSR
  • Class II (or B) Flame Spread Rating: 26 – 75 FSR
  • Class III (or C) Flame Spread Rating: 76 – 200 FSR

Brick

  • Flame Spread Rating: 0 (Class I)

Fiber-cement

  • Flame Spread Rating: 0 (Class I)

Inorganic reinforced cement board

  • Flame Spread Rating: 0 (Class I)

Plywood, Fire-retardant-treated

  • Flame Spread Rating: 0-25 (Class I)

Gypsum Wallboard

  • Flame Spread Rating: 10-15 (Class I)

Gypsum Sheathing

  • Flame Spread Rating: 15-20 (Class I)

Engelmann Spruce, Western Red Cedar, West Coast Hemlock

  • Flame Spread Rating: 55-73 (Class II)

Birch, Idaho white pine, Douglas Fir, Lodegepole Pine, Red or White Oak, Maple, Ponderosa Pine

  • Flame Spread Rating: 80-115 (Class III)

APA Wood Structural Panels (includes APA 303 Sidings, T1-11)

  • Flame Spread Rating: 76-200 (Class III)

Particle Board

  • Flame Spread Rating: 116-178 (Class III)

Plywood, Pine

  • Flame Spread Rating: 120-140 (Class III)

Plywood, Oak

  • Flame Spread Rating: 125-185 (Class III)

Oriented Strand Board (OSB)

  • Flame Spread Rating: 150 (Class III)

Fiberboard, Medium Density

  • Flame Spread Rating: 167 (Class III)

Rain Screen Wall Assemblies and Fire Risks Summary

Rainscreen Assembly for Rainwater Control:

  • To enhance wall performance, include a rainscreen assembly behind the cladding.
  • It consists of an air and drainage gap over a water control layer (WRB) to allow rainwater drainage.
  • WRB options include mechanically attached membrane, fully adhered membrane, fluid-applied coating, OSB with integral WRB, or sealed joints in rigid insulation.
  • Maintain the drainage gap with various materials like corrugated house wrap, plastic mesh, furring strips, or metal hat channel.

Wall Assemblies with Fire-Resistant Materials:

  • Figure 5: Wall assembly with non-combustible brick cladding, continuous exterior insulation, sheathing, framing, and cavity insulation.
  • Figure 6: Wall assembly with non-combustible fiber cement cladding, continuous exterior insulation, sheathing, framing, and cavity insulation.
  • Both designs feature drained and vented cavities with specific guidelines for ventilation.

Ventilation Gap Size and Fire Risk:

  • Gap size for drainage varies from 1/32nd of an inch (lap siding) to 1 inch or more (masonry claddings like brick or stone veneer).
  • Recommended gap size: 1/4-inch behind stucco, 1/16-inch behind lap siding.
  • Ensure continuous gaps for effective moisture control.

Impact of Gap Size on Fire Risk:

  • Larger gaps increase airflow, which can both help with drying and raise the fire risk for vented wall claddings during wildfires.
  • Strategies to minimize fire risk include reducing gap size or designing the wall with no gap.
  • Small gaps (3/4 inch or less) have minimal fire risk due to boundary layer friction.
  • Synthetic stucco assemblies (EIFS) with small gaps pose a small fire risk.

Fire Stopping and Drainage Gaps:

  • Drainage gaps under 1 inch do not require fire stopping due to minimal fire risk.
  • Various wall configurations with small drainage gaps can be used effectively.

Fire-Resistant Assemblies for Wildfire-Prone Areas:

  • In wildfire-prone regions, drainage gaps of 1 inch or more should be limited to assemblies with non-combustible cladding and insulation.
  • Examples of non-combustible cladding include brick, stone veneers, stucco, fiber-cement siding, or metal siding.
  • Compliance with fire-resistance standards (ASTM E119 or UL263) is essential.

Protection Against Airborne Embers/Cinders:

  • If using a drainage gap (vented cladding), install 1/16-inch wire screening at the bottom and top of vent cavities to prevent embers/cinders entry.
  • Screens also keep out insects and pests and prevent embers/cinders from entering soffit assemblies.
  • Soffit ventilation is expressly prohibited by the 2021 International Wildland-Urban Interface Code (IWUIC).

Ensuring Success Consult licensed professionals for detailed fire-resistant design and minimize gaps and back ventilation. Use non-combustible materials and screens to resist ember entry.

Compliance with Codes and Standards

ENERGY STAR Single-Family New Homes, Version 3/3.1 (Rev. 11):

  • Requires insulation levels to meet or exceed those specified in the 2009, 2012, 2015, or 2018 International Energy Conservation Code (IECC) with some exceptions.
  • Requires Grade 1 installation per RESNET Standards.
  • Compliance should also meet locally mandated requirements.

DOE Zero Energy Ready Home (Revision 07):

  • Exhibit 1, Item 1: Certified under the ENERGY STAR Qualified Homes Program or the ENERGY STAR Multifamily New Construction Program.
  • Exhibit 1, Item 2: Ceiling, wall, floor, and slab insulation shall meet or exceed 2015 IECC levels and achieve Grade 1 installation, per RESNET standards.

2009-2021 IECC and IRC Insulation Requirements Table:

  • Lists minimum insulation requirements for ceilings, walls, floors, and foundations in new homes as per various IECC and IRC editions.

Retrofit: 2009, 2012, 2015, 2018, and 2021 IECC:

  • Addresses requirements for additions, alterations, renovations, or repairs in compliance with respective code editions.
  • Section R101.4.3 (in 2009 and 2012) allows for compliance without requiring unaltered portions of the existing building to comply.
  • Chapter 5 (in 2015, 2018, 2021) controls alteration, repair, addition, and change of occupancy of existing buildings.

2009, 2012, 2015, 2018, and 2021 International Residential Code (IRC):

  • R301.2.1 specifies wind design criteria.
  • R602.1.2 (602.1.1 in 2012 IRC) addresses end-jointed lumber and fire-resistance requirements.
  • Retrofit: Section R102.7.1 covers additions, alterations, or repairs and encourages the safe use of existing buildings through Appendix J.

2021 International Building Code (IBC):

  • 2303.2 requires fire-retardant wood with a flame spread index of 25 or less when tested in accordance with ASTM E84 or UL 723.

2009, 2012, 2015, 2018 & 2021 International Wildland-Urban Interface Code (IWUIC):

  • Section 202 provides definitions for ignition-resistant building material and non-combustible materials.
  • Section 503.2 outlines compliance pathways for ignition-resistant building materials, including testing methods.
  • Section 504.5 and 505.5 specify requirements for Class 1 and Class 2 ignition-resistant construction for exterior walls.

National Fire Protection Association (NFPA) 1144 Standard for Reducing Structure Ignition Hazards from Wildland Fire:

  • Defines combustible, noncombustible, and ignition-resistant materials.
  • Provides requirements for exterior vertical walls in areas exposed to wildfire.
  • Section 5.6 Exterior Vertical Walls:
    • Provides requirements for exterior vertical walls concerning wildfire hazards.
  • 5.6.1 Exterior Vertical Wall Coverings:
    • Requirements for materials used in exterior vertical wall coverings.
    • Options include ignition-resistant material, exterior fire-retardant-treated wood, noncombustible material, or exterior wall assemblies with a minimum 1-hour fire resistance rating.
    • Testing standards include ASTM E119 for fire resistance and ASTM E84 for flame spread index.
    • Decisions may be influenced by the Authority Having Jurisdiction (AHJ) based on wildland fire risk and structure assessment.
  • 5.6.2 Protection of Exterior Walls:
    • Exterior walls should be protected with 2 inches (50 mm) nominal solid blocking between exposed rafters at all roof overhangs.
    • This protection applies under the exterior wall covering on all sides exposed to native vegetation as determined by the AHJ.
  • 5.6.3 Appendages and Projects:
    • When appendages and projects are attached to exterior walls that are required to exhibit a fire resistance rating, they must be constructed to maintain the fire resistance rating of the wall.
  • 5.6.4 Vertical Separation:
    • A minimum of 6 inches (150 mm) of noncombustible vertical separation between a horizontal surface and siding must be maintained.

This information emphasizes the importance of fire-resistant wall assemblies in wildfire-prone areas, using non-combustible and fire-resistant materials to enhance safety and resilience.

For immediate service or consultation, you may contact us at Allied Emergency Services, INC.

Contact Information:

  • Phone: 1-800-792-0212
  • Email: Info@AlliedEmergencyServices.com
  • Location: Serving Illinois, Wisconsin, and Indiana with a focus on the greater Chicago area.

If you require immediate assistance or have specific questions, our human support is readily available to help you.

Disclaimer: This article is intended for informational purposes only. For professional advice, consult experts in the field.

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